Serenity - April 12 2007

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004121.jpg

Hmm Pouring of this part is still not going well even after trying to poke out the air bubbles. So I decide to cutout an air channel to help the air come out

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0041210.jpg

Here is the mould after I had cut the channel and poured.

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004122.jpg

And the results looks fairly good. Only a tiny air bubble but the lower portion is solid

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004123.jpg

So I first split the mould into two parts. Not something I wanted to do but necessary to carve in teh air channel

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004124.jpg

Here you can see the channel cut into the rubber better

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004125.jpg

And the styrene box keeps it in place as the resin cures

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004126.jpg

And I do the same with the second mould

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004127.jpg

It also has it's own custom box

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004128.jpg

Here is the mould in action

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004129.jpg

Surprisingly the resin does not flow freely so that it comes level on the air channel side. I guess the part is so small that the resin just grabs onto the side of teh mould and does not flow