Serenity - Jan 17 2007

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001171.jpg

Now to make the box for the body of the shuttle. The photos are the odd yellow shade because I was in another room and the lamp I used has different properties then the one I normally use for photos

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001172.jpg

I imbed the shuttle into play-doh. I sometimes wonder if this is the best material but it has worked for me before.

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001173.jpg

The mould separation line is critical as it also has to be clean or the mould will produce terrible results. I have covered the play-doh with petroleum jelly. This prevents the RTV rubber from sticking to it after it has cured.

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001174.jpg

Next I add a billion key holes. This aids in aligning the halves of the mould during the casting process

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001175.jpg

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001176.jpg

Now the one thin later of RTV rubber to try and eliminate as many bubble as possible

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001177.jpg

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Then the food vacuum sealer comes into play again. Again the photo is taken in another room so that is why the background is different

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001179.jpg

Air bubbles pop away

It has only been a few days since I dropped off the masters to the guy who will be making the moulds and doing the casting. I know they take time but I can't help but feel a bit helpless. I have no clue as to how long this guy will take. I get this bad feeling that it will take a lot longer then I would like.

Yes I am working on the shuttle now but it feels like I am running out of stuff to do.

-Shuttle mould

-shuttle castings

-solar panel moulds

-solar panel castings

-sensor castings

-new sensor mould

-logo artwork

-make logo decals

-make base