A&A Tray Assembly

40t41.jpg
40t41.jpg

Next is the small circles

40t42.jpg
40t42.jpg

Finally the upper and lower details are glued in

40t43.jpg
40t43.jpg

Another angle

40t44.jpg
40t44.jpg

Another angle. This is then repeated on the other side for those who want the inner detail

40t45.jpg
40t45.jpg

I got No 10 2 inch long wood screws to join the trays together

40t46.jpg
40t46.jpg

This is actually a 1-1/2 inch long No 10 Wood Screw I thought I would try first to see if it was enough. I countersunk the holes on the bottom of the tray. The newer trays come with small locating holes. It is up to the builder to determine if they want to leave the hole size as is or to drill it out depending on the screw they are using.

40t47.jpg
40t47.jpg

The box for the 1-1/2 inch screws

40t48.jpg
40t48.jpg

It turns out the length is OK but then I found the tray pieces flexed too much. This meant I had to go with the 2 inch long wood screws

40t49.jpg
40t49.jpg

The wood screws do not break the surface but this also means less area if the PVC material is used to wold the individual trays together

40t50.jpg
40t50.jpg

Here is a 2 inch wood screw used. It extends beyond the surface of the tray so it will need to be trimmed back


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